MAINTENANCE & RELIABILITY

Your Questions

  • Why is our preventive maintenance program failing to prevent these failures?
  • Why aren’t the investments in predictive maintenance delivering expected savings?
  • Why isn’t our equipment availability improving as planned?
  • Why are maintenance costs so high, and why are they continuing to rise?
  • What should my reliability engineers be focused on? Are they prioritizing the right activities?
  • How many maintenance planners are needed for optimal performance?
  • What is the ideal number of mechanics and electricians required?
  • How many maintenance staff should be scheduled for off-shift coverage?

Our Capabilities

  • Program Assessment & Improvement

Assess current maintenance and reliability programs, design improvement plans, and implement effective strategies.

  • Business Case & Strategy Development

Develop business cases and strategic plans for optimizing maintenance and reliability operations.

  • Training Development & Delivery

Design and deliver training programs to enhance skills in maintenance and reliability practices.

  • Coaching & Mentoring

Provide coaching and mentoring to leaders and teams to drive continuous improvement and best practices.

  • Turnkey Solutions

Offer complete, end-to-end services for maintenance and reliability program implementation.

Core Areas of Focus

 

Organizational Structure & Roles

Define roles, responsibilities, and organizational structures to optimize maintenance operations.

Leadership Mindsets & Behaviors

Foster leadership behaviors that align with reliability, performance, and operational excellence.

Work Execution Management

Optimize work execution, including planning, scheduling, and resource management for maintenance activities.

CMMS Utilization (SAP, Maximo, JD Edwards

Enhance the effectiveness of Computerized Maintenance Management Systems (CMMS) to streamline maintenance processes.

Reliability & Maintenance Engineering

Apply reliability-centered maintenance (RCM) and engineering principles to improve asset performance and life cycle management.

Predictive & Preventive Maintenance

Implement Predictive Maintenance (PdM) and Preventive Maintenance (PM) programs to minimize downtime and improve asset reliability.

RCM, FMEA/FMECA

Conduct Reliability-Centered Maintenance (RCM), Failure Mode and Effect Analysis (FMEA), and Failure Mode, Effects, and Criticality Analysis (FMECA) to identify and mitigate risks.

Root Cause Analysis

Lead systematic investigations to identify and eliminate the root causes of recurring maintenance issues.

Lubrication Management

Implement lubrication management practices to ensure proper asset function and reduce premature failures.

Home Operations & Quality Maintenance & Reliability MRO & Stores Safety & Risk Leadership & Change Contact
Consultation

We provide expert consultation to assess and improve your maintenance and reliability strategies, helping you address specific challenges and optimize your operations

Workshops

Interactive workshops designed to engage your team and develop practical solutions for your maintenance and reliability challenges.

Training

Comprehensive training programs tailored to your team’s needs, ensuring they acquire the skills to implement best practices and drive continuous improvement. Training formats include:

  • Classroom Training: Instructor-led sessions covering critical concepts in maintenance, reliability, and asset management.

 

  • On-the-Job Coaching (OJC): Hands-on, real-world coaching that helps employees learn directly on the job, reinforcing training with practical experience.

 

  • Training Materials: Customized manuals, toolkits, and resources to support ongoing development and implementation of best practices.